The big problem with nuclear energy has always been its waste. Russia can now recycle them up to five times

A nuclear reactor operating for 60 years using a closed system of three circulating fuel loads, subjected to cleaning processes and specific recharges in each cycle. What until recently seemed like an unattainable technical utopia for the energy industry is the reality that Russia’s latest technological breakthrough points to. The historic Achilles heel of nuclear fission—radioactive waste—is about to take a radical turn to become an almost inexhaustible resource. The magnitude of the test. The press release of Atom Media explains that Unit 1 of the Balakovo nuclear power plant (operated by Rosatom’s energy division) has just made history. They have successfully removed the last three lead test assemblies from an innovative fuel dubbed REMIX. These groups have completed three operating cycles of 18 months each. We are talking about 54 months performing at maximum capacity in a Russian commercial reactor type VVER-1000, thus exhausting its standard useful life. This puts the finishing touch to a demanding pilot program which started at the end of 2021 when the first six experimental rods were introduced into the reactor core. The resounding success. The most impressive thing about this milestone is not just that the fuel works, but where it works. Unlike other experiments designed for new generation fast reactors, REMIX fuel can be used in light water thermal reactors already operating massively around the planet. And without the need to modify its design or add costly security measures. The rehearsal went flawlessly. Yuri Ryzhkov, deputy chief engineer of the Balakovo power plant, detailed: “After each cycle, the fuel rods and structural elements were inspected using the television camera of the refueling machine. No deviations were detected during operation; neutron, physical and service characteristics remained within the design limits.” The science behind REMIX. But what exactly is this material? REMIX comes from Regenerated Mixture (Regenerated Mixture). Instead of using the usual natural enriched uranium, Russian scientists have created a matrix pellet that mixes regenerated uranium and plutonium (both recovered from already spent and reprocessed nuclear fuel), seasoned with some fresh enriched uranium. The technical key to the process is in the proportion: it maintains a very low level of plutonium, up to 1.5%. Thanks to this exact formulation, its neutron spectrum is practically identical to that of standard fuel. For practical purposes, the reactor core behaves the same and does not even “notice” the difference. The cleaning process. It is the circular economy taken to the atomic extreme. The magazine World Nuclear Newyes explains that this recycling cycle can be repeated up to five times. With each pass, the industry reprocesses the material to separate the useful uranium and plutonium from the fission products, which constitute the true radioactive waste. This useless waste is extracted and vitrified (encapsulated in glass) to be permanently and safely buried in geological deposits, while the useful fuel mixture is reintroduced into the reactor. The vision of the balanced cycle. Now it’s time for the laboratory and certification phase, where the irradiated material, now resting in cooling pools, will travel to the Atomic Reactor Research Institute in Dimitrovgrad for exhaustive analysis. Alexander Ugryumov, Vice President of R&D at TVEL (Rosatom’s fuel subsidiary), He announced that after these studies They will be able to bring the product to the market. The next evolutionary step will be to test mixtures with depleted uranium and up to 5% plutonium. All this is part of what Rosatom has called the “Balanced Nuclear Fuel Cycle” (NFC). The goal is to drastically reduce the volume and danger of radioactive waste, solving the historic problem of long-term storage for future generations and guaranteeing a truly sustainable production system. An impact on a global scale. Although the technical success is undeniable and the operational milestone in a commercial reactor is demonstrated, the mass adoption of this technology on a global level will largely depend on the commercialization costs and the economic viability of large-scale reprocessing; factors that the industry must demonstrate after the current qualification phase. However, if Rosatom manages to market REMIX at competitive prices, the global energy situation could take an unprecedented turn. We are not talking about a niche experiment. The data provided by Atom Media illustrate this magnitude: TVEL currently supplies fuel to more than 70 power reactors in 15 countries. Today, one in six reactors in the world operates with its technology. Moving from a linear “use and bury” industry to a closed loop where nuclear resources have multiple lives would not only dramatically expand the planet’s energy reserves, but could forever redefine the ecological viability of nuclear energy. Image | atom Xataka | The US has to make a crucial decision in Iran: exit without destroying its nuclear capabilities or a terrestrial “armaggedon”

the first pilot line to recycle rare earth magnets

Europe has learned an uncomfortable lesson in recent years: the energy transition does not depend only on political will or investments in renewables, but on materials that it does not control. After achieving —not without difficulties— reduce its dependence on Russian gas, the European Union is facing now to a deeper, more structural vulnerability: China’s near-absolute dominance over critical metals and, in particular, rare earth permanent magnets. Without these magnets there are no electric cars, no wind turbines, no advanced robotics, nor much of the defense industry. However, France has taken a step that goes beyond political discourse and can turn the tables. The inauguration of a pioneering pilot line. The Orano group and the Alternative Energies and Atomic Energy Commission (CEA) inaugurated at the CEA-Liten facilities in Grenoble, a pilot line dedicated to the recycling and remanufacturing of high-performance permanent magnets from rare earths. As Orano explained, The infrastructure has a pilot capacity of up to four tons and is equipped with technologies representative of an industrial scale, operated by a joint Orano–CEA team. The technical results of the project are expected by the end of 2026, with a view to subsequent large-scale implementation by an external industrial operator. A response to a critical dependency. The importance of the project goes far beyond its technical dimension. Permanent magnets based on neodymium-iron-boron have become key pieces for the European industrial future, but today the EU matters more than 95% of those you need. and the demand it doesn’t stop growing: The market has grown from around 250,000 tonnes of magnets this year to around 350,000 in 2030, with a growing proportion of high-performance applications. The problem is not only volume, but control of the value chain. China not only concentrates a good part of the world reserves of rare earthsbut between 70% and 90% of its processing and up to 99% in the case of heavy rare earths. This gives it a capacity for geopolitical pressure that has already translated into export restrictions and real supply interruptions for European industries. In this context, the Grenoble pilot line is fully part of the Critical Raw Materials Actwhich sets the goal that at least 25% of critical raw materials are recycled in Europe by 2030. “Short circuit” recycling. This is what the technological core of the project is called. Unlike traditional recycling – the so-called “long loop” – this approach allows rare earths to be recovered directly in metallic form from magnets at the end of their useful life, without going through complex chemical steps of dissolution, reoxidation and reconstitution. “This recycling offers an optimal compromise between magnetic performance, circularity and decarbonization,” explains Benoît Richebé, project manager for Rare Earths and Magnet Recycling at Orano, in statements collected by El Periódico de la Energía. The approach allows critical metals to be directly reused and reconstructed new high-performance magnets, suitable for demanding applications such as electric vehicle traction motors or offshore wind turbines. Orano defends, however, a hybrid approach. According to Richebé, short loop and long loop recycling are complementary, and Europe must be able to have both to build a flexible and resilient industry. The mixture of secondary raw materials with new alloys ensures maximum technical performance. Beyond the pilot. Currently, the recycling rate of rare earth magnets in Europe is just 1%, according to data cited by the German Mineral Resources Agency (DERA). For years, the combination of low prices for Chinese primary products and irregular availability of waste has slowed the development of a large-scale recycling industry. However, how RawMaterials collectsthe largest magnet recycling plant in Eastern Europe, operated by Heraeusand in the south of France the company Caremag plans to establish a rare earth recycling and refining plant in the coming years. However, here comes the key point: the Orano and CEA project is also supported by two collaborative consortia financed by France and the European Union —Magellan 1 and Magnolia 2—, which develop complementary technologies for the manufacture of magnets from recycled critical metals. One of the differentiating elements of the project is the application of Orano’s nuclear know-how to the magnets industry: powder metallurgy, processes in controlled atmospheres, sintering and management of highly regulated facilities. Experiences accumulated in plants such as Orano Melox, dedicated to nuclear fuel recycling, are now transferred to a key sector for electrification. A crack in the monopoly. France is not going to compete with China in production volume of rare earths or magnets in the short term. But with this pilot line, something perhaps more important has begun to be disputed: the control of industrial knowledge and processes. As Benoît Richebé summarizes“mastering the recycling of magnets will be essential for the ecological, digital and technological transitions.” It is not just about materials, but about industrial sovereignty. If the pilot meets its objectives and the processes are successfully transferred to an industrial scale, Europe could recover part of a value chain that it lost decades ago. In a world where critical metals have become instruments of power, recycling magnets is not just an environmental solution: it is a strategic act. Image | Unsplash Xataka | Europe no longer depends on Russian gas: it depends on something more difficult to replace

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