The gigantic Mayrit tunnel boring machine makes its way through the underground of Madrid to transform Metro L11

It started on March 26 and in just over a month it has already left behind the first 200 meters of tunnel under the capital’s subsoil. The Mayrit tunnel boring machine advances towards Madrid Río with the objective of completing more than 5,200 meters of gallery before the end of 2027. And all to prepare the ground for the transformation of Metro L11. full throttle. The first month was slower than usual because the TBM was still in the adjustment phase. So has explained it the Department of Transport and Infrastructure of the Community of Madrid. And those first 200 meters have been drilled with the machine still running. However, from now on, Mayrit will reach its cruising speed: between 400 and 500 meters per month, which is equivalent to about 15 meters per day. What exactly is he doing underground. In addition to excavating (logically), as its cutting wheel, equipped with 54 discs, 172 picks and 24 battens, crushes the ground, the machine also places rings of concrete segments that form the final structure of the tunnel. At the same time, extracts about 3,500 tons of earth per day through conveyor belts that extend to the surface, where a hundred and a half trucks are responsible for transporting this material to landfills and disused mining operations. Transfer to the capital. Assembling a 98-meter-long, 1,500-ton machine at a depth of 27 meters is not a simple process. Mayrit was manufactured for 20 months in the German city of Schwana and traveled 2,000 kilometers by land and sea until reaching Madrid. Once here, it took 70 workers three months to assemble it piece by piece inside the future Comillas station. When does it stop and why? Mayrit works tirelessly 24 hours a day, seven days a week, in continuous shifts. But has scheduled stops. The first will be when it arrives at the future Madrid Río station, 1,114 meters from Comillas. There it will undergo a technical review of up to two weeks. Then he will repeat the process in Palos de la Frontera, Atocha and, finally, Conde de Casal. It can also stop at any intermediate point if any part needs replacement, which is scheduled approximately every 1,000 meters. The final destination and when it will arrive. The total route entrusted to Mayrit is 5,227 meters between Comillas and Conde de Casal, where the future interchange is located. The general director of Collective Transport Infrastructure of the Community of Madrid, Miguel Núñez, estimated In statements collected by 20 Minutes that the complete excavation will take between 13 and 14 months. With startup at the end of March, that puts the end of drilling around May or June 2027. Opening to the public will take a few more months, once installations, equipment and testing are completed. The work behind the tunnel boring machine. To complete this section 32,000 tons of steel will be needed210,000 cubic meters of concrete and more than 25,000 segments, whose production began in September 2025 in a factory created expressly for this project. The overall progress of the works already exceeds 50%, according to the City Council, and the investment in this phase amounts to more than 740 million euros. The biggest project behind it. All of this is just a part of something much bigger. The future Line 11 will travel 33.5 kilometers from end to end of Madrid, from Cuatro Vientos to Valdebebas, with 20 stations that will connect points such as Atocha, the airport, Zendal Hospital or the future Formula 1 circuit in Ifema. The complete route can be done in one hour and six minutes. The total investment exceeds 2.5 billion euros and the works will be carried out in four phases until 2031. Cover image | Community of Madrid In Xataka | From devouring diesel to being 100% electric: the incredible transformation of a 650-ton mining excavator in India

The enormous Mayrit tunnel boring machine on Metro L11 is already in Madrid. Now comes the real challenge: putting it together piece by piece

In Madrid there are already the pieces of one of the largest machines that will work in the city’s underground in the coming years. It is about Mayritthe EPB tunnel boring machine 98 meters long and 1,500 tons in weight whose transport started in Germany, continued along the Rhine to Rotterdam and continued by boat to the port of Santander. After that journey, a special convoy has completed more than 450 kilometers by road to take its modules to the future Comillas station, where it will prepare to excavate the new section of Line 11 between Plaza Elíptica and Conde de Casal. The work on which Mayrit will work is part of a broader intervention that the Community of Madrid describes in 2025 as the largest expansion of the Metro network in the last decade. Official data published in November put progress at 34% and maintain a budget of 518 million euros to complete the new section and the planned stations. The regional government maintains the year 2027 as a reference to close this phase of the project. Mayrit is already in Madrid: one hour left to convert its parts into a single operational machine When dealing with a machine of this size and complexity, each phase of the process requires precision that goes far beyond conventional engineering. Mayrit’s journey towards Spain began long before it appeared on the road: it started in Schwanau, the German town where Herrenknecht completed its manufacturing after about 20 months of work. There, more than a thousand kilometers from Madrid, the tunnel boring machine It was assembled for the first time in June 2025 to carry out initial verifications. This assembly showed the magnitude of the next step: converting the machine into a set of parts capable of traveling around Europe without risks. Disassembling it was not a quick procedure. For the next two months, Herrenknecht teams dedicated themselves to separating each module following a sequence calculated to the millimeter. The result was a set of sections ready to begin an international tour. The disembarkation in the port of Santander marked the beginning of the last stage of Mayrit’s journey, a phase that requires coordination very different from that of river and maritime transport. The pieces arrived distributed in separate shipments and were transferred to prepared platforms, a process that is carried out with specialized equipment to avoid any unexpected displacement. The organization of the road transfer incorporated common protocols in special transport, with large-tonnage vehicles escorted by technical teams in charge of checking clearances, turning radii and urban accesses. The authorities confirmed that the advance was carried out mainly at night to reduce interruptions and facilitate maneuvers in the most delicate sections of the route. The arrival in the Comillas area required a final deployment of personnel and machinery to accommodate each piece in the work area, where the assembly phase that will transform this set of modules into a single operational tunnel boring machine is already awaiting. The arrival of the pieces also marks the beginning of a phase that, according to forecasts distributed between June and November 2025, can extend until March 2026. Assembling a TBM requires joining modules in a strict order, connecting hydraulic and electrical systems, and performing tests that are concentrated between late January and February. It is a sequential process that is not resolved in a few days and that determines the date on which the machine will be able to start digging at the beginning of March. The official documentation describes Mayrit as an EPB machine adapted to the geotechnical characteristics of the layout. Its operation is based on maintaining a balance of pressures that prevents unwanted movements on the surface, especially relevant in urban environments. To sustain this process, shifts of specialists are involved who manage the control and evacuation systems of the excavated material. The expected performanceclose to 15 meters per day, will be decisive in setting the pace of mechanized advance. Comillas will be the point from which Mayrit will begin the mechanized sectionaccording to the forecasts that the Community of Madrid has been detailing since June 2025. From there it will advance to Conde de Casalwhile in parallel the manual excavation of about 700 meters towards Plaza Elíptica progresses, started in September with a performance of close to 50 meters per month. The beginning of the excavation will mark the jump between the preparatory work and the actual progress of the tunnel that will transform this section of Line 11. With each meter excavated, the planned layout will get closer to its final shape and will allow the progress of the project to be measured more clearly. It is a significant element within regional planning to reinforce mobility in one of the areas with the most demand on the network. Images | Community of Madrid In Xataka | Malaga has become a magnet for the most luxurious yachts in the world: the latest, that of the co-founder of Google

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