The chinese automotive industry has one goal: flood the west with their cars. BYD is one of the companies that, while wanting to take over the national market, wants a good slice of the international pie. For this you have as many employees as a small countryand to carry out its vision it has the most beastly car factory you can imagine.
This is the Zhengzhou plant, and more than a factory, it is a city.
Gigafactory? Best Uberfactory. Everything that surrounds the Zhengzhou plant It is imposing. Starting with the times, BYD and the Henan government they signed the project in September 2021, in just one month the works began and less than two years later the factory began production.
His ability It is imposing and, already in its first operational phase in April 2023, it demonstrated that it could have a ability 400,000 vehicles annually. Not only did they get it up and running in record time: its dimensions are also impressive. The plant is estimated to have an area of 10.68 square kilometers in factories alone, but when the project comes to completion, it will occupy about 130 km².
Context. Ten times more than Tesla Gigafactory in Nevadawith its 12 km², and larger than the area of the city of San Francisco (it is approximately 120 km²). It is not unusual for large technology companies to have “cities” under their control and, without leaving China, Huawei has a similar campus (and another that copy different European cities). But BYD is overwhelming.
More than cars. The factory is a “living” project of which four phases have been completed so far. The first two have focused on the production of cars, but as we said, we are talking about a factory that goes beyond vehicles.
The third phase launched a plant for the battery manufacturing and the fourth has the necessary facilities for the production of semiconductors. They are underway new phases to expand production to two million vehicles annually and it is estimated that the facility generates a complete vehicle every 50 seconds.
Technology. This is achieved thanks to an automation rate of 98%, one of the highest in the automotive industry worldwide. For example, the welding process is carried out with 91% robot labor and there are hundreds of them operating in other sectors, such as assembly or logistics.
It is not due to a lack of human work, since the factory currently employs about 60,000 people, 90% of them coming from Zhengzhou or its surroundings and there are plans to reach up to 200,000 employees in 2026. Imagine all of Salamanca working in the same factory.
Independent Republic of BYD. That is why we are not just talking about a factory: it also has housing and everything necessary is being built to make it a full-fledged city. Apart from housing blocks for employees, the megafactory has canteens, commercial areas, recreational facilities such as soccer fields and other areas for playing sports, as well as an internal transportation system.
It also has additional facilities to carry out tests on their vehicles, such as a 1,758 meter circuit with nine curves, sand dunes to carry out off-road tests, a 70 meter pool (this is where you can see the Yangwang U8 in action) and multifunctional areas to carry out braking, acceleration and other more specific tests, such as autonomous parking. Apart from testing, it is like an amusement park for those who want to see the benefits of the brand’s EV cars.
International connection. In the end, it is a mix between ambition and space (something that is abundant in China), which gives rise to a city focused on a single task: producing new energy cars with which China is setting the standard globally.
In addition, it is an economic engine for the region and such a strategic element that, in 2024, Zhengzhou inaugurated the International Land Port with a one kilometer railway line to the BYD base. In this way, BYD can produce cars and instantly send them by train to the international market. It is also easier to load them into RO-RO boats with capacity for reach Europe in three or four weeks.
Such is the importance of Zhengzhou for the company that its seventh ship car carrier was named after the city.
Images | BYD
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